Customizable Cogging Test System for Motor Production Process
Improvement
Product Description:
Precision Motive's Cogging Test System is a standalone system that
has been specifically designed to measure Detent Torque, Cogging
Torque, and Friction Torque.
The system boasts a precision geared motor and a JT Series Torque
Sensor which integrates a 5,000 pulse encoder. The system's JT101
to JT303 come equipped with built-in security clutches that ensure
the system won't overload or mishandle when not in use.
The system is operated by driving the Motor Under Test (MUT) with
the geared motor at a low speed that ranges from 1-10 rpm (although
other speeds are available as an option). During this time, the
system will acquire the MUT's cogging torque related to angle
position. Torque measurement with the system covers a range of up
to 2 N·m (depending on the selected torque sensor) with an accuracy
of ± 0.1 mN·m (for JT 101 – 10 mN·m and JT 303 – 3000 mN·m).
The system's executable software controls the system and displays
any acquired data. It is capable of providing accurate peak-to-peak
measurement of cogging torque and displays both X-Y and polar
graphs, as well as FFT analysis. It also allows for the storage of
measured data and provides a comparison of performance data by
overlaying up to 5 graphs. A cursor can be used to read accurate
values from measurement points. Measured parameters can also be
saved as a text file TXT.
Additionally, the software includes a zero offset adjustment
routine which checks the transducer signal over a complete turn
(with the test sample MUT not connected to the system). This
ensures that the system operates with maximum accuracy and function
control.
Technical Parameters:
Mechanical Characteristics
The following table lists the mechanical characteristics for
various models of a product:
| MODEL | Rated Torque (RT) | Accuracy |
|---|
| JT-500 | 5 mN.m | 1% of RT |
| JT-101 | 10 mN.m | 0.5% of RT |
| JT-501 | 50 mN.m | 0.2% of RT |
| JT-102 | 100 mN.m | 0.2% of RT |
| JT-302 | 300 mN.m | 0.2% of RT |
| JT-502 | 500 mN.m | 0.2% of RT |
| JT-103 | 1 N.m | 0.2% of RT |
| JT-303 | 3 N.m | 0.2% of RT |
Measurement Characteristics
The following characteristics relate to the measurement function of
the product:
- Speed range: 1 to 10 rpm (other speed ranges can be customized)
- Angle detection: 0.018° (5000 pulses/rotation)
- Test direction: clockwise & counterclockwise
Environmental Requirements
The product has certain environmental requirements:
- Working temperature range: +10℃ to +45℃
- Storage temperature range: 0℃ to +70℃
- The effect of temperature on zero position: 0.01% / ℃
- Protection level: IP 42
Electrical Characteristics
The following table lists the electrical characteristics of the
product:
| Power requirement | Communication port | The connecting cable includes |
|---|
| 220-240 VAC / 50 Hz (max. 1 A) | USB-B2.0 | A 2m USB cable |
Applications:
Whether you are in the automotive, aerospace, or manufacturing
industry, the JT Cogging Test System is perfect for assessing the
cogging vibration of your machines and equipment. With a weight of
only 10kg, this product is portable and easy to use, making it
ideal for both on-site and laboratory use.
The Precision Motive JT Cogging Test System boasts a
high-resolution of 0.0001 Nm, providing you with accurate and
precise measurements every time. Additionally, the software for
this product is Windows-based, allowing for easy data analysis and
reporting. This feature makes it easy for you to keep track of your
measurements and analyze them in real-time, ensuring that you can
make informed decisions quickly.
The JT Cogging Test System is designed to operate within a wide
temperature range, making it suitable for use in different
environments. With a storage temperature range of -20°C to 40°C,
you can be sure that your product is safe and secure, even in
extreme temperatures.
If you are looking for a reliable and accurate magnetic cogging
measurement system, look no further than the Precision Motive JT
Cogging Test System. With its advanced features and easy-to-use
interface, this product is perfect for a wide range of applications
and scenarios.
Customization:
Support and Services:
The Cogging Test System product technical support and services
include:
- Assistance with installation and setup
- Troubleshooting and diagnosis of issues
- Maintenance and repair services
- Calibration and testing services
- Software updates and upgrades
- Technical documentation and user manuals
- Training and education services for operators and technicians
Packing and Shipping:
Product Packaging:
The Cogging Test System will be securely packaged in a cardboard
box with foam inserts to prevent any damages during transit. All
necessary accessories and manuals will be included in the package.
Shipping:
Shipping will be done through our trusted courier partners. Once
the order is confirmed and payment is received, the product will be
dispatched within 2 business days. The estimated delivery time will
depend on the destination and the courier service chosen by the
customer.
FAQ:
Q: What is the brand name of this product?
A: The brand name of this product is Precision Motive.
Q: What is the model number of this product?
A: The model number of this product is JT.
Q: Where is this product made?
A: This product is made in China.
Q: What is the purpose of the Cogging Test System?
A: The Cogging Test System is designed to measure and analyze the
cogging torque of motors and generators.
Q: What industries can benefit from using the Cogging Test System?
A: Industries that design and manufacture motors and generators
such as automotive, aerospace, and power generation can benefit
from using the Cogging Test System.
